I got the sump welded at a local workshop in Eastleigh who usually make high quality wrought iron gates, see their website here http://www.scrollgates.com/ tel 023 80 612028
They had welded cast aluminium sumps before and did a good job, give them a call if you need one done, or if you want some gates made.
Tiger Avon Build diary..... I've finished building a zetec engined Tiger Avon with GSX-R750 throttle bodies all powered by Megasquirt.
Monday, 9 March 2009
Wednesday, 4 March 2009
Shortened Zetec Sump
I've got a spare sump that i had to get shortened, so cracking the existing one has sped me up into sorting it out:-
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First i cut off the bottom of the spare sump with a hack saw. I cut a notch in the end to allow it to fill with an extra bit of oil.
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Then cut a bit of ali plate to blank the bottom off and filed it to the right shape (with a hand from my dad below )
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Then cut a blank for the end bit. This and the notch cut in the end allow the void to fill with extra oil retrieving some of the lost capacity.
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First i cut off the bottom of the spare sump with a hack saw. I cut a notch in the end to allow it to fill with an extra bit of oil.

Then cut a bit of ali plate to blank the bottom off and filed it to the right shape (with a hand from my dad below )

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Then cut a blank for the end bit. This and the notch cut in the end allow the void to fill with extra oil retrieving some of the lost capacity.
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Now off to the welders with it (its ali and i don't have a tig welder).
Tuesday, 3 March 2009
First drive
I finally got my numberplate authorisation form and registration documents from Portsmouth DVLA today. Got a Q plate made up and had my first drive. I managed a whole 13 miles then cracked the sump on a manhole cover and had to get towed back home.
Knocked a good size hole in it though.
Knocked a good size hole in it though.
Labels:
Caterham Sump,
Cracked sump,
Kit car sump,
Tiger avon sump,
Zetec Sump
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